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Metallic Cartridge Handloading and Bullet Casting
 The BSB SportzMan - A Forum for OutdoorzMen! : Metallic Cartridge Handloading and Bullet Casting
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Don Fischer
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Posted: 14 October 2009 at 05:50 | IP Logged Quote Don Fischer

I just read thru the sizing lube thred again and it occured to me that handloaders, well a lot of them, are seldom satified with whats avaliable even it it works. Why is that? One guy said he'd been using one type lube and never had a problem but would use something else if it were better. What's better than a product that never failed you?

Another guy was using some stuff, lanolin I think, and WD-40. I used to use STP. Now how much effort do you have to expend to find stuff like this as compared to buying stuff that is made just for the job?

On another site I was reading about lead smeltering pot's and one guy mentioned he use's 20 Mule Team Borax to flux his lead. How in the world did he ever figure that out? Just wondering thru the soap part of the grocery store and saw a box of the stuff and thought, hummm, wonder how that woukd work as flux for lead! Shoot I bought a box of the stuff yesterday and discovered I don't know how much to use! Oh, he also mentioned using sawdust. Sawdust? Wonder how he figured that one out?

As for lubing cases, I read that one guy uses Pam cooking spray! Who's gonna give that a try. Guy's trying this stuff must be how they invented the stuck case remover!



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Posted: 14 October 2009 at 06:08 | IP Logged Quote BEAR

cost can be a motivation.  The cost per ounce on some of the lubes is sinful.

I started 49 years ago with C-H lube 'cause it came with my press.  A little goes a long way, but when I ran out I just used 10 weight motor oil, then $.25 quart.

When the spray dry lubes came out, I switched cause they are cleaner to use.  Tow of the brands I use to use quit the business,, so I'm on a third one.

If you want to find experimenters, look at all the bore cleaners made in kitchens.  The motivation is to find something that works better or faster than Hoppes #9.

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Posted: 14 October 2009 at 09:01 | IP Logged Quote MtElkHunter

For years I have been using hornady unique case lube and have been statisfied with the results. Cost of the hornady is not an issue because my tub is still half full and I have load thousands of rounds.

I think people in general always try to find something that performs better. How many times have you sold or traded a perfectly good car for a newer one because the newer one might perform better or bought a new hunting jacket that might be a little warmer or offer a little better water resistance. I am guilty of all these things. I don't know very many people who arn't.



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waksupi
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Posted: 14 October 2009 at 13:11 | IP Logged Quote waksupi

Borax has been used forever, for fluxing for forge welding. So, an easy jump there. Sawdust for fluxing works, as does anything carbon based. If your shop is like mine, there is always a bit of sawdust around.
I suppose it will be a REAL surprise to hear that many of us use kitty litter as a top layer in a bottom pour lead pot? 



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Posted: 14 October 2009 at 15:33 | IP Logged Quote Rockydog

But Waks, What do you do about that damned ammonia smell?  RD

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Alan R McD Jr
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Posted: 19 April 2010 at 22:21 | IP Logged Quote Alan R McD Jr

waksupi wrote:
I suppose it will be a REAL surprise to hear that many of
us use kitty litter as a top layer in a bottom pour lead pot? 


If my wife saw me taking kitty litter out to the shop she might think I had a
pussy out there!

I have a bottom pour pot. What does the top layer do?

Alan



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Posted: 19 April 2010 at 22:57 | IP Logged Quote Irish Bird Dog

....ditto here.....bottom pour pot....what's the top layer do???????

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Posted: 20 April 2010 at 06:39 | IP Logged Quote Rockydog

Irish Bird Dog wrote:
....ditto here.....bottom pour pot....what's the top layer do???????

Holds the heat in the pot and keeps the surface of the lead from oxidizing.



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Alan R McD Jr
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Posted: 20 April 2010 at 10:26 | IP Logged Quote Alan R McD Jr

When I cast I usually cast a good amount. As I'm adding lead to the pot I'm
fluxing and skimming all the while. I guess I'd just be adding Kitty Litter
after each addition and flux? Never had trouble keeping the pot hot, in fact,
to the contrary, it often gets too hot and I'm constantly adjusting the temp
lower. Almost seems a waste of good Kitty Litter.   

I may give it a try though.

Alan



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Posted: 05 May 2010 at 19:23 | IP Logged Quote Steel13

Don Fischer, are you talking about the comment I made on the Ammo Brass Trader Forum?
I'll try to answer your questions as best I can, but please remember this is just what works for me, in the way I cast, for the pot I have. What I have experienced may not work well for you, in your situation.
First of all I dip cast, all of my Boolits are ladle pored. My dipper is open faced and oversized, it is actually a small lodge frying pan ashtray with a little lip that I have attached a piece of  all thread to and a chunk of broom stick for a handle. It will hold 1 1/4 lbs. completely full, which it seldom is, unless I'm casting ingots.
My pot is large made from a piece of 12" pipe, I welded in the bottom with a 2" recess so the flame from my burner is trapped in the bottom, and doesn't escape around the sides.
The burner is the standard two ring turkey fryer set-up, on a very heavy duty stand.
So If I start with clean ingot, I dont add any Borax until I have achieved full melt and close to casting temp, actually now that I think of it I dont flux until fully melted when making ingots either.
I'll add about two table spoons in the average ingot mix for flux, keep in mind my pot is 12" diam. You may use less. then I stir with my ladle scraping all of the inside surface of the pot, you see that the flux will lump up a bit,  but smokes very little and doesnt flash.
If you happen to dump more than you need, dont panic, it will just stay as burnt, melted flakes on top. There is only so much dross, and it is not going to absorb your melt.
When you skim the top with your slotted spoon, you should notice that the dross has a lot less alloy in it, as compared to using petroleum product. Ive also found the using a screen strainer instead of using spoon works really nice.
Like I stated before, this is what works for me, with my set-up. If I can answer any questions give me a holler,
Justin




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Posted: 06 May 2010 at 09:26 | IP Logged Quote BEAR

Interesting setup Steel.  I get a lot of dross when I cast from my open top pot.  I also use a ladle (Lymand with a pouring nozzle that fits my molds.  Is there a way to reduce the dross and the required skimmin when casting from and open pot?

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Posted: 06 May 2010 at 09:27 | IP Logged Quote BEAR

Alan, I have a Lee pot and it does seem to be hit an miss on the temperature, turn it up---turn it down---turn it up---etc.

any ways to avoid this.  I was thinking of a themometer in the pot?



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Irish Bird Dog
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Posted: 06 May 2010 at 11:38 | IP Logged Quote Irish Bird Dog

Bear.....as you use the lead up in the pot the heat may be too much from setting needed for a full pot and as you add new lead the heat may not be 'nuff to counter the vast temp change from solid lead....could that account for your temp UPS&DOWNS?  The termometer IN the pot would just tell you that the temp is changing from what you want it to be via the varying contents of the pot and let you know when to turn the temp dial up or down and that is what you may need.

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Posted: 06 May 2010 at 11:46 | IP Logged Quote Steel13

Dross on the top of your pot is part of the compromise between bottom pour and ladle casting. With a bottom pour you have to flux maybe twice at the most, during your run.
With my set up I flux when I return all the sprues to the pot. The timing seems to work out for me. I always cast with multiple molds, at least three and as many as five with the same alloy requirement. I have a 9x13 metal baking pan that I drop my sprues in. It is also where lay my molds after filling. As I'm casting, I can regulate temp by leaving a mold out of the rotation or if a mold isnt dropping good Boolits because its cold, I can hit that mold a few times, to heat it back up and not lose temp on my other molds because they are laying on the hot sprues. I think that this is why I like my set up so well, I have the ability to regulate my mold and alloy temp really well.

Its not that I'm anti- bottom pour, this is just what is working for me presently.  If I ever pony  up the funds for a good bottom pour and find a better way to do it, as fast as I can drop Boolits now, thats what I'll do. Then I'll wonder why I ever did it any other way.
I think its a learning process, you do what you do, until you find a better way.


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Posted: 06 May 2010 at 13:55 | IP Logged Quote Steel13

I guess I never did answer the original question of how I would think to do some of the things that I do/ have done. I have a lot of Ideal and Lyman books, and I do a lot of internet searches. All of it I take with a grain of salt, some of the old Lyman books info has been found inaccurate,such as losing your tin and antimony in the dross. This simply doesnt happen, once the tin and antimony is alloyed together thats where it stays. The dross that you scape off the top is a mixture of every thing in the pot. Whatever the mix of your alloy is, thats what you are losing in dross in equal ratio the the alloy. So if you alloy is 90/5/5, that is your dross loss as well + the non- metallic flux.

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Posted: 06 May 2010 at 14:22 | IP Logged Quote BEAR

Steel I'm not sure of your definition of dross.  It is usually impurities, and oxides.  Things that are lighter than the base metal, that is why it floats.  the dross I skim is much lighter (when cooled) than lead.

Some of it may be lead oxide (the open pot thing).  But is not the same density as my pre-cast post cast lead.



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Posted: 06 May 2010 at 14:30 | IP Logged Quote Steel13

Thats correct Bear, it is oxide metals and non metallics, but the point I was trying to make (poorly probably) that it isn't just tin or antimony, its an oxide of the whole mix.

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Posted: 06 May 2010 at 15:47 | IP Logged Quote BEAR

I use the same baking pans that you do.  Great things.  I put the cast bullets into one that has an old towel so they don't dent, another for the dross and sprue cutoffs.  Having a system makes it go quick.  I am casing lead that is 99+% most of the time, as it is for cast minnie balls/conicals.  hate skimming the pot with my ladle, any other tips on skimming dross?  thoought the kitty liter stuff might help but seems to us top pot guys it isn't much help

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Posted: 06 May 2010 at 17:01 | IP Logged Quote Steel13

Actually I'm working on a little adjustable ring, that  will hopefully address some on my is oxidation issues. How I think it will work is kind of a pot with in a pot type thing. Since my pot is 12" I think I can cut a piece on 6" pipe and suspend it  on a guide bar attached to the side, and move it down as my melt level decreases. I think it will act as a dam some what, so I can leave the melt covered except for the area inside the ring that I'll ladle from. I know I can just just drop a piece of pipe in an let it rest on the bottom, but it tends to float unless I clamp it to the side of the pot.
This is all theory and may not work worth a damn or not be worth the trouble. I'll let you all know of my findings.


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Posted: 06 May 2010 at 18:57 | IP Logged Quote Irish Bird Dog

I use a teaspoon to skim the dross from my Lee bottom pour pot...but wear gloves when reaching into the pot for safety.  I also use some bullet lube to "burn" off the top of the pot when needed.  I use an old 3 sided file with a wood handle to stir the pot when needed.  I also use a aluminum muffin pan for small muffins to make my ingots in. 

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